How our Charge Controller Works
At the heart of the Solar Charge Controller is a very efficient DC-DC Power converter which transfers over 98.5% of the Panels energy to the system over a very wide power range. The Charge Controller is the "Brain" and the most important part of the Solar Power System. Our 20 Amp Buck Boost Controller takes this further with higher efficiency over 99% and the ability to boost Panel voltage up to Battery voltage when the operating point drops due to extreme shading or low light.
Our customized Dual Mode Maximum Power Tracking routine (MPPT) adjusts the power transfer about 6000 times per second to yield maximum performance even in partial shading of the Solar Panels. Cloudy days produce power too - Our Charge Controllers get every last watt possible from the panel at all times. The result is up to 2x the Power that a PWM charge controller would deliver with a given solar panel configuration. See our Product Comparison on the Home Page.
* PWM Charge Controllers don't do Power Conversion so they waste a lot of available power that goes unused or turned into heat. PWM stands for Pulse width modulation which basically connects Panel To Battery directly with varying duty cycle on and off *
When the Sun rises in the morning the Solar Charge Controller switches from NIGHT mode to DAY mode and transfers the previous day’s totals to memory. The Power Stage is turned on and Solar energy begins to charge the system battery. The LCD display cycles through the daytime parameters… Battery Voltage, Panel Voltage, Amps output, Power Output, Peak Power, Amp Hours, and Internal Board Temperature. When the battery is full the charger shuts off and the LCD displays "bat" "Full" along with the amount of amp hours it took to reach full. The controller will stay in a standby mode until the battery voltage starts to drop - then charging will start again as long as solar power is present.
After Sunset when the panel voltage drops the Power Stage is turned off and the LCD Display switches to NIGHT mode.
The LCD Display cycles through the Battery Voltage, All time Maximum Power, and the last 7 Days Amp Hour Totals.
There are only 4 parts to a Solar Power System: Panel , Charge Controller, Battery, and DC to AC inverter for 120 / 240 Volt Power. Larger systems can easily be done by adding panels and controllers - there is no limit to how many. This maximizes system performance because each panel / controller combination is optimized to its own maximum power point. A single point of failure does not take the whole system off line as in traditional high voltage systems with a large controller - this increases system performance and reliability.
Our products are designed for many years of reliable operation using components rated for 125°C operation which is about 60°C ABOVE the highest operating temperature under normal conditions. The Controllers are protected from reverse battery, input short circuit, reverse power flow, over current, over temperature, and reversed Solar Panel connections.
The Ra Version 2.00 model is a 50 Watts STC Solar, 3.5 Amp Charge Controller operates in a similar manner but is a Buck-Boost MPPT and has 35 Volt Maximum and 10 volt minimum Solar Voltage with over 96% peak efficiency. Output is for 12 volts only. It comes in a 3D Printed ASA / ABS Automotive Grade plastic box and weighs under 3 ounces.
Our customized Dual Mode Maximum Power Tracking routine (MPPT) adjusts the power transfer about 6000 times per second to yield maximum performance even in partial shading of the Solar Panels. Cloudy days produce power too - Our Charge Controllers get every last watt possible from the panel at all times. The result is up to 2x the Power that a PWM charge controller would deliver with a given solar panel configuration. See our Product Comparison on the Home Page.
* PWM Charge Controllers don't do Power Conversion so they waste a lot of available power that goes unused or turned into heat. PWM stands for Pulse width modulation which basically connects Panel To Battery directly with varying duty cycle on and off *
When the Sun rises in the morning the Solar Charge Controller switches from NIGHT mode to DAY mode and transfers the previous day’s totals to memory. The Power Stage is turned on and Solar energy begins to charge the system battery. The LCD display cycles through the daytime parameters… Battery Voltage, Panel Voltage, Amps output, Power Output, Peak Power, Amp Hours, and Internal Board Temperature. When the battery is full the charger shuts off and the LCD displays "bat" "Full" along with the amount of amp hours it took to reach full. The controller will stay in a standby mode until the battery voltage starts to drop - then charging will start again as long as solar power is present.
After Sunset when the panel voltage drops the Power Stage is turned off and the LCD Display switches to NIGHT mode.
The LCD Display cycles through the Battery Voltage, All time Maximum Power, and the last 7 Days Amp Hour Totals.
There are only 4 parts to a Solar Power System: Panel , Charge Controller, Battery, and DC to AC inverter for 120 / 240 Volt Power. Larger systems can easily be done by adding panels and controllers - there is no limit to how many. This maximizes system performance because each panel / controller combination is optimized to its own maximum power point. A single point of failure does not take the whole system off line as in traditional high voltage systems with a large controller - this increases system performance and reliability.
Our products are designed for many years of reliable operation using components rated for 125°C operation which is about 60°C ABOVE the highest operating temperature under normal conditions. The Controllers are protected from reverse battery, input short circuit, reverse power flow, over current, over temperature, and reversed Solar Panel connections.
The Ra Version 2.00 model is a 50 Watts STC Solar, 3.5 Amp Charge Controller operates in a similar manner but is a Buck-Boost MPPT and has 35 Volt Maximum and 10 volt minimum Solar Voltage with over 96% peak efficiency. Output is for 12 volts only. It comes in a 3D Printed ASA / ABS Automotive Grade plastic box and weighs under 3 ounces.
Contact us at: DIYSolarForU@gmail.com